Silicone revolution...

NTQ System Easy Balance - three details in one form

EasyBalance system makes it possible to inject multi-component liquid silicone in standard moulding machines as well as standard multi-component, multi-coloured LSR liquid silicone overmolding on thermoplastic details. This system is simple, economical and excitingly revolutionary. The idea behind the NTQ sc to adapt innovative and all-encompassing solutions for production realities of our customers and provide our clients with competitive advantage.

The upcoming edition of PLASTPOL 2014 will be the stage for EASY BALANCE SYSTEM launch in Eastern Europe.

Due to the fact that the fluid LSR silicone has unique properties, there are numerous applications of LSR moulded pieces, these include electronics, electro-business sector, medicine, food industry and everyday items. It would seem, therefore, that nothing can stop the enormous popularity LSR use. However, high financial outlays associated with LSR processing equipment have always been the main limitation to liquid silicone mould injection and overmoulding. The EasyBalance breaks the price barrier; it maintains all the advantages of traditional LSR system use, it is easy to implement, but first and foremost it accessible to all processors who want to expand the products range without huge investments associated with acquisition of a multicomponent machine for liquid silicone processing.

The secret of this revolution lies primarily in the system design as it provides a perfect balance between the moulding machines' injection slots the slots' size and layout. Injection moulding / overmoulding is done directly from a specially constructed, cooled nozzle eliminating the need for balancing the rheological in the form. What is also important, the EasyBalance system gives processors possibility to form products of different weight, grammage and colour at the same time, the need to use special injection units for LSR processing has thus been eliminated. Therefore, standard injection moulding machines a facility has already been equipped can be used for this new production lines.

Total efficiency
EasyBalance - the system is able to dose in volumetric mode and transfer into the cavity the amount of material exactly required in the production of the part. This is done through a series of dosing tanks. Both the filling and the emptying of the dosing tank takes place following a FIFO (First in First out) logic - this decrease the risk of degradation or vulcanization Each dosing tank is connected to a low-pressure feeding system and to a mastership feeding system. This way every single cavity may have a different colour from the other. The system does not require the use of the injection barrel of the injection moulding machine, in fact, it an be fed also by a low pressure feeding system. This makes it possible to mould LSR on a thermoplastics or rubber injection moulding machine, regardless the locking system configuration.

First and foremost - simplicity
The EasyBalance system has been designed not only to provide balance, easy and intuitive handling, but also to be simple to install and clean. Utilisation of the the EasyBalance device's extensive range of qualities and capabilities improves two-component details' quality, especially when aesthetics and thermal resistance are of pivotal importance.

More information on http://guzzini.ntqsc.pl.

The Easy Balance is put on display from 27 to 30 May at PLASTPOL - the E at Expo Hall, stand 55.